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Lens Design Simulation for Cameras, Microscopes, Telescopes & Laser Systems

Aberration Correction · Tolerancing · Manufacturability

Ansys Zemax OpticStudioCode VOSLO

Overview

Lens Design

Lens design simulation covers sequential and non-sequential ray tracing for cameras, microscopes, telescopes, projectors, and laser systems — optimising aberration correction, transmission, and manufacturability within tight tolerances. Tolerance analysis quantifies the yield sensitivity to element tilt, decenter, and surface irregularity — identifying which elements require tightest control and enabling cost-effective balance between optical performance and manufacturing complexity.

Industries Served

Consumer ElectronicsMedical DevicesAerospaceDefenseIndustrial EquipmentResearch

Deliverables

MTF & Spot DiagramsWavefront Error MapsTolerance Analysis ReportGhost Image Analysis

Key Aspects

What Lens Design Involves

01

Aberration Analysis & Correction

Evaluating all third-order and higher-order Seidel aberrations — spherical, coma, astigmatism, field curvature, distortion, and chromatic — and designing corrective element combinations.

02

Optical Performance Merit Function

Defining and optimising a merit function that balances wavefront error (RMS WFE), spot size, distortion, and chief ray angle across the full field and wavelength range.

03

Tolerance Analysis

Quantifying the sensitivity of optical performance to manufacturing tolerances — element tilt, decenter, thickness, surface irregularity — predicting yield and informing tight-tolerance elements.

04

Stray Light & Ghost Image Analysis

Tracing parasitic reflections and ghost images through the lens system using non-sequential ray tracing — identifying critical surfaces for AR coating and baffling requirements.

Start Your Lens Design Project

Connect with our optics & photonics simulation team to discuss the right approach for your application.

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