Digital Representation of Modern Engineering Design
We provide extensive design services that foster innovation and excellence in engineering. Our team of adept professionals specializes in crafting customized solutions to address the specific requirements of your project — from initial concept through to production-ready drawings.
What We Do
From initial concept and space claim analysis through GD&T stack-up, reverse engineering, and production-ready prototype drawings, our design team delivers end-to-end design support using industry-leading CAD platforms and simulation-driven methodologies. We specialise in crafting customized solutions that address the specific requirements of every project.
Key Problems We Solve
7 Analysis Types
Select a capability to explore the methodology, deliverables, and tools in detail.
ANALYSIS TYPE / 01
idea to feasible concept
Concept Design & Package Studies form the critical first phase of the engineering design process, where ideas are transformed into feasible, well-defined concepts. This phase determines the fundamental architecture of a product — establishing geometry, component positions, interfaces, and space allocations before significant resource is committed to detailed design.
Key Aspects
Establishing the boundary conditions and available packaging space for each component within the overall system architecture to ensure all parts can be accommodated without interference.
Evaluating multiple design concepts against functional requirements, manufacturing constraints, and cost targets to identify the most viable path forward before detailed engineering begins.
Performing digital assembly verification to identify hard and soft clashes between components at the concept stage, eliminating costly late-stage design changes.
Facilitating structured design reviews with cross-functional teams, incorporating feedback rapidly through parametric updates to converge on an agreed concept.
ANALYSIS TYPE / 02
precise parametric digital twins
3D CAD Modeling involves the creation of detailed three-dimensional digital representations of engineering components and assemblies. Using advanced CAD tools, our engineers develop accurate models that serve as the foundation for analysis, simulation, manufacturing, and product lifecycle management.
Key Aspects
Building fully parametric, history-based models where key dimensions and relationships are captured as design parameters — enabling rapid, controlled iteration as requirements evolve.
Creating multi-component assemblies with correctly defined mating constraints and motion relationships, enabling kinematic validation and interference checking.
Preparing and simplifying CAD geometry for downstream FEA and CFD analysis — removing unnecessary features, defeaturing small fillets, and creating mid-surface shells where required.
Delivering models with structured metadata, material assignments, and configuration management ready for integration into Teamcenter, Windchill, or Enovia PLM systems.
ANALYSIS TYPE / 03
physical part to digital model
Reverse Engineering is the process of creating a digital CAD model from a physical component using 3D scanning or coordinate measuring techniques. This enables legacy part recreation, design benchmarking, quality inspection, and integration of undocumented parts into modern digital workflows.
Key Aspects
Capturing the physical part geometry using structured light, laser line, or CT scanning to generate a dense point cloud representing the true part surface.
Cleaning, aligning, and meshing the raw point cloud data to create a watertight STL or polygonal mesh — the starting point for CAD reconstruction.
Fitting NURBS surfaces and parametric features to the mesh to recreate a fully editable CAD model that captures design intent, not just the scan geometry.
Comparing the reconstructed CAD model against the original scan or a nominal design to quantify geometric deviations — used for quality inspection and acceptance.
ANALYSIS TYPE / 04
dimensional compliance · assembly fit
GD&T (Geometric Dimensioning and Tolerancing) Stack Up Analysis evaluates the cumulative effect of dimensional tolerances in an assembly. This analysis ensures that components will fit and function correctly across the full range of manufacturing variation, reducing costly rework and assembly failures.
Key Aspects
Identifying all dimensions and tolerances that contribute to the critical assembly requirement — defining the complete dimensional loop that must be analysed.
Computing assembly variation using worst-case arithmetic stack-up and statistical (RSS) methods to quantify the range of acceptable assembly outcomes.
Correctly interpreting datum reference frames, material condition modifiers, and bonus tolerance to accurately model the true allowable geometric variation.
Identifying which tolerances most strongly influence the assembly requirement and recommending a rebalanced tolerance scheme that achieves the design intent at lower cost.
ANALYSIS TYPE / 05
legacy drawings to parametric models
2D to 3D Conversions transform legacy engineering drawings and blueprints into fully parametric 3D CAD models. This modernises existing product data, enabling simulation, design modification, and integration into PLM systems — extending the usable life of proven engineering knowledge.
Key Aspects
Analysing legacy 2D drawings — including multi-view projections, sections, and detail views — to fully understand the design intent before modelling begins.
Building a parametric 3D model from the interpreted drawing, capturing key dimensions as driving parameters to enable future design changes.
Comparing 2D projections of the 3D model against the original drawing to verify dimensional accuracy and completeness of the conversion.
Delivering the converted models in customer-specified CAD formats with metadata and classification data ready for ingestion into the PLM system.
ANALYSIS TYPE / 06
simulation-driven design updates
Design Modification involves updating existing 3D models based on simulation results, regulatory changes, or functional improvements. Our team works with existing CAD data to implement precise modifications, maintaining design intent while optimising performance and manufacturability.
Key Aspects
Reviewing the scope of the required modification against the existing CAD structure to identify affected features, assemblies, and downstream documentation.
Implementing geometry changes guided by FEA, CFD, or optimisation results — translating simulation output directly into CAD model updates.
Ensuring that modifications are implemented through the parametric history tree rather than by direct geometry override — keeping the model associative and maintainable.
Confirming that the modified model meets the original design intent and that no unintended changes have propagated through the assembly or associated documentation.
ANALYSIS TYPE / 07
production-ready engineering drawings
Design Prototype Drawings are detailed 2D engineering drawings generated from 3D CAD models, fully annotated with GD&T, material specifications, and surface finish requirements. These drawings communicate all information required for prototype fabrication and early-stage manufacturing validation.
Key Aspects
Producing drawings in accordance with ISO, ASME Y14.5, or customer-specific standards — with correct projection method, line types, and title block information.
Applying full geometric dimensioning and tolerancing in accordance with the tolerance analysis results, ensuring the drawing communicates true positional and form requirements.
Specifying material grades, heat treatment, surface finish, coating, and plating requirements on the drawing face — complete information for the prototype supplier.
Generating accurate Bills of Materials and parts lists from the CAD assembly, formatted for import into ERP or PLM systems.
Connect with our design team to discuss your project requirements and the best approach for your application.
