Digital Engineering for the Space Industry

Design. Simulate. Validate. Launch with Confidence.

Accelerate space innovation with simulation-driven digital engineering, AI, MBSE, and digital twins — from spacecraft and launch vehicle design to mission planning, operations, and lifecycle optimization.

CADFEM helps space organizations connect engineering disciplines, automate workflows, evaluate mission performance, and reduce risk before deployment.

Space Doesn't Allow Room for Trial and Error

Why Digital Engineering for Space?

Space systems operate in environments where thermal loads, vibration, electromagnetic effects, radiation, fluid forces, and mission conditions interact across multiple engineering disciplines.

CADFEM combines multiphysics simulation, systems engineering, mission analysis, AI, and digital twins to help engineers understand system behaviour before hardware reaches the launch pad.

  • Connect Engineering

    Link requirements, models, simulations and systems.

  • Validate Virtually

    Test performance before physical implementation.

  • Optimize Earlier

    Explore design and mission alternatives before committing to hardware.

The Space Engineering Lifecycle

StageFocus
ConceptRequirements & Architecture
DesignMultiphysics & Systems
SimulationPerformance & Risk
ValidationVirtual Verification
MissionPlanning & Operations
LifecycleMonitoring & Optimization

CADFEM connects engineering models, simulation, mission analysis, AI and digital twins across the lifecycle.

Core Digital Engineering Capabilities

  • MBSE & Workflow Automation

    Connect system requirements, engineering analysis and simulation through Ansys ModelCenter.

  • Multiphysics Simulation

    Connect structural, thermal, fluid, electromagnetic and optical analysis.

  • Mission Engineering

    Model assets and missions in realistic, time-dynamic environments using Ansys STK.

  • AI-Augmented Engineering

    Use AI for faster prediction, design exploration, optimization and engineering intelligence.

  • Digital Twins

    Create multi-domain models that mirror system behaviour throughout the lifecycle.

  • Systems Analysis

    Evaluate complete systems and system-of-systems before deployment.

Spacecraft & Satellite Design

Satellite Design

  • Telescope Assemblies

    • Optical performance
    • Thermal effects
    • Structural integrity
    • Electromagnetic effects
  • Solar Panel Deployment

    • Structural optimization
    • Multibody dynamics
    • Thermal cycling
    • Launch shock
  • Satellite Components

    • Modal analysis
    • Transient response
    • Vibration
    • Composite materials

Launch Vehicle Design

  • Spacecraft Stability

    • CFD + Mechanical
    • Fluid-structure interaction
    • Attitude & stability
  • Vibration & Shock

    • Dynamic response
    • Structural deformation
    • Acoustics
    • Resonance
  • Hypersonic Aerothermodynamics

    • Heat flux
    • Aerodynamic forces
    • Shock phenomena
    • Ablation

Propulsion & Rocket Systems

  • Propellant Management

    • Pressure
    • Residual stress
    • Modal analysis
    • Random vibration
    • Shock response
  • Rocket Design

    • Engine cooling
    • Thermal stress
    • Supersonic flow
    • Fluid-structure interaction
    • Free-surface flow
  • Combustion Stability

    • Reaction rates
    • Chemical kinetics
    • Nozzle optimization
    • Injector positioning

The brochure covers PMD tank reliability, solid/liquid fuel rocket design and combustion stability as dedicated applications.

Validate Performance Beyond the Lab

Space Environment & Mission Reliability

  • Debris & Impact

    Simulate debris impact, structural damage and fragment trajectories.

  • Spacecraft Charging

    Assess spacecraft charging and electrostatic discharge risks.

  • Spacecraft Anomalies

    Analyze charging-related risks and improve mission reliability.

  • Mission Operations

    Simulate trajectories, orbital manoeuvres, rendezvous and station-keeping.

Build Sensors That See, Communicate and Perform

RF, Optics & Sensor Systems

  • Digital LiDAR

    Design and optimize antennas, evaluate band structure, optimize spacing and weight, and assess manufacturing effects.

  • EO/IR Systems

    From lens design and optimization to imager optimization, STOP analysis and aero-optical simulation.

  • Space Optical Communication

    Design and integrate PICs, optimize optical link budgets and validate STOP performance.

AI-DRIVEN ENGINEERING

  • Faster Design Prediction

    SimAI Pro

    AI-powered field prediction for design exploration.

  • Enterprise AI at Scale

    SimAI Premium

    Scale AI models across simulation teams and programs.

  • Engineering Intelligence

    STOCHOS Flow

    Connect simulations, data, AI models, optimization and post-processing into automated workflows.

STOCHOS Flow

STOCHOS Flow is a visual AI workbench where engineers connect:

  1. Simulation
  2. Data
  3. AI
  4. Optimization
  5. Results
  • Physics AI

    Surrogate modelling • Optimization • Sensitivity analysis

  • Generative AI

    Workflow creation • Natural language • Design exploration

  • Agentic AI

    AI agents • Automation • Smart scripting & reporting

Digital Twin

From Simulation Model to Living Digital Twin

  1. Build
  2. Validate
  3. Connect
  4. Predict
  5. Optimize

A digital twin is more than a 3D model. It is a multi-domain simulation model that mirrors an asset's behaviour throughout its lifecycle.

With Ansys Twin Builder, CADFEM helps create physics-based system models, integrate real-world data, deploy digital twins and combine physics with AI for predictive intelligence.

  • Understand

    Past performance

  • Monitor

    Real-time behaviour

  • Predict

    Future performance

CADFEM's Space Engineering Approach

From Engineering Challenge to Mission-Ready Solution

  1. Consult

    Understand your engineering and mission requirements.

  2. Model

    Build the appropriate physics and system models.

  3. Simulate

    Run multiphysics and mission-level analyses.

  4. Optimize

    Explore design and operational alternatives.

  5. Validate

    Virtually verify performance and requirements.

  6. Deploy

    Connect models to digital engineering and lifecycle workflows.

Why CADFEM?

  • Space Expertise

    Application-focused engineering knowledge.

  • Multiphysics Capability

    Connect physics across engineering disciplines.

  • Systems Perspective

    From components to complete missions.

  • Digital Engineering

    MBSE, simulation, AI and digital twins.

  • Implementation Support

    From modelling to workflow deployment

Contact Us Today