ANALYSIS TYPE / 06

FMEA & FMECA — Systematic Failure Mode and Effect Analysis for Safety-Critical Systems

Failure Mode Identification · Effect Analysis · Criticality Ranking

Ansys medini analyzeXFMEA

Overview

FMEA / FMECA

FMEA and FMECA identify potential failure modes of system elements, assess their effects on system function and safety, and prioritise corrective actions through RPN or criticality ranking — covering design FMEA, process FMEA, and system FMEA in accordance with relevant standards. Our FMEA team integrates the analysis into the system design process — ensuring that identified failure modes drive specific design changes and safety mechanism requirements rather than remaining as standalone documentation.

Industries Served

AutomotiveAerospaceIndustrial EquipmentMedical DevicesConsumer Electronics

Standards

ISO 26262 Part 5ARP4761IEC 60812AIAG-VDA FMEA

Key Aspects

What FMEA / FMECA Involves

01

Design FMEA (DFMEA)

Analysing each component's potential failure modes and their effects on the function, subsystem, and vehicle — identifying design changes that eliminate or mitigate risk.

02

System FMEA (SFMEA)

Evaluating interactions between subsystems and identifying failure modes that only emerge at the system integration level — including interface failures and parameter mismatches.

03

Criticality Analysis (FMECA)

Extending FMEA with quantitative criticality ranking — combining failure probability and severity to prioritise corrective actions in safety-critical systems.

04

Process FMEA (PFMEA)

Analysing manufacturing and assembly process steps for failure modes that could introduce latent defects — essential for ASIL C/D hardware production compliance.

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