ANALYSIS TYPE / 08

Transformer Simulation for Power Distribution, Isolation & High-Frequency Switching Designs

Core Loss · Leakage Inductance · Insulation Stress

Ansys MaxwellAnsys MechanicalAnsys HFSS

Overview

Transformers

Transformer simulation addresses core loss, leakage inductance, winding proximity effects, insulation stress, and thermal hotspots — enabling optimised designs for power distribution, isolation, and high-frequency switching transformers. Accurate 3D electromagnetic FEA captures the winding field distribution and frequency-dependent AC resistance that analytical models cannot predict, while coupled thermal analysis identifies hot spots that limit continuous power rating and cooling requirements.

Industries Served

EnergyAutomotiveIndustrial EquipmentConsumer ElectronicsAerospaceHigh Tech

Deliverables

Core & Winding Loss BreakdownLeakage Inductance ValueAC Resistance vs. FrequencyInsulation E-Field Contours

Key Aspects

What Transformers Involves

01

Core Loss & Saturation

Computing hysteresis and eddy current losses in magnetic cores using material B-H curves and Steinmetz loss models — predicting core operating point and saturation margin.

02

Winding Leakage Inductance

Accurately extracting the leakage inductance from the 3D electromagnetic field distribution — a key parameter for switching converter voltage regulation and ZVS design.

03

Proximity Effect in HF Windings

Modelling skin and proximity effect in high-frequency transformer windings — predicting the effective AC resistance and its impact on winding loss at switching frequency harmonics.

04

Insulation Electric Field Stress

Computing electric field distribution in the insulation system under rated, surge, and impulse voltage — identifying stress concentrations that risk partial discharge or breakdown.

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